Bonus: Engine Work

We look at minimum toolkits, and then a range of additional tools that will enable all basic maintenance to be carried out, and then dive into troubleshooting, winterizing, and an overview of valve clearance adjustment.

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Bonus: Engine Work

MODULE 10

We look at minimum toolkits, and then a range of additional tools that will enable all basic maintenance to be carried out, and then dive into troubleshooting, winterizing, and an overview of valve clearance adjustment.

Tools & Spares

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We look at packaged tool kits versus individual tool purchase, cheap versus quality tools, and ways to carry and store tools.

We cover a selection of basic tools which any maintenance conscious boatowner will need to have on board.

We explore more specialized tools which are essential for many maintenance tasks, and some that may be required in more extensive work.

We discuss different philosophies for spare parts and look at how Nigel's approach has evolved over the decades.

Troubleshooting

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In this lesson we see how to diagnose why an engine will not turn over when the ignition key is turned, and mechanisms to bypass or fix failed cranking circuits.

The engine is cranking, but only slowly; we find out why and how to speed things up.

If seawater enters an engine and locks it up, we learn how to remove the water and get the engine running again.

We find out why an engine will not start even though it is cranking OK, and learn how to get it running.

We explore the different colors of smoke that diesel engines create and what they mean.

We look at common causes of engine overheating and how to fix them.

We investigate other common engine problems, including misfiring and vibration, and the likely causes, along with those we can fix and those that will require professional assistance.

We diagnose common problems with charging circuits and conventional (analog) gauges.

Extended Layups & Winterization

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We describe basic layup maintenance and discuss if it is needed at every layup.

We discuss both freshwater and seawater layup maintenance and procedures, and winterizing in cold climates.

We investigate additional measures which may be taken to protect an engine for extended layups of a year or more.

Valve Adjustments

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We discuss different valve and camshaft arrangements and the likely valve clearance adjustment mechanisms.

We describe how to turn the engine over to put the piston in the correct position for valve clearance adjustment.

We describe the specific process for setting valve clearances.

Engine Alignment

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We provide insights into the process of engine alignment, which is vital for efficient power transfer from the engine to the propeller shaft and for the longevity of bearings.

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